LanTu: Your Professional Aluminium Chassis manufacturer!
Jiaxing Lantu Chassis Co., Ltd. is located in Haiyan County, Jiaxing City, Zhejiang Province. It is a company engaged in the design, production and professional production of precision metal molds: aluminum shells, aluminum profile shells, communication chassis chassis, 19-inch chassis, non-standard chassis, hardware for The main well-known enterprises.
Rich Experience
Jiaxing Lantu Chassis Co., Ltd. is a company engaged in the design, production and professional production of precision metal molds.
Customizable Services
The company can also produce suitable products according to the customer's size, drawings, and physical requirements, such as modeling design, structural design and other technical means.
R & D Team
The company has professional R & D capabilities and technical level ranking in the top domestic R & D team.
Wide Range of Applications
It is widely used in electronics, instruments, meters, industrial control, communications, medicine, aerospace and other fields.
An aluminum chassis is a type of protective casing made from aluminum material that is used to house electronic components, devices, or equipment. Aluminum is a lightweight, yet strong and durable metal that offers excellent thermal conductivity and electrical shielding properties. Aluminum chassis are commonly used in a variety of applications such as telecommunications, automotive, aerospace, and consumer electronics industries.
Model Number: 3U
Place of Origin: jiaxing, Zhejiang, china
Package Type: Paper Box
Supply Ability: 5000 Piece/Pieces per Week
MOQ: 10
Model Number: 180-1
Place of Origin: jiaxing, Zhejiang, china
Package Type: Paper Box
Supply Ability: 5000 Piece/Pieces per Week
MOQ: 10
Model Number: 3U
Place of Origin: jiaxing, Zhejiang, china
Package Type: Paper Box
Supply Ability: 5000 Piece/Pieces per Week
MOQ: 10
Model Number: LT-30
Place of Origin: jiaxing, Zhejiang, china
Package Type: Paper Box
Supply Ability: 5000 Piece/Pieces per Week
MOQ: 100
Model Number: LT-17
Place of Origin: jiaxing, Zhejiang, china
Package Type: Paper Box
Supply Ability: 5000 Piece/Pieces per Week
Model Number: LT-18
Place of Origin: jiaxing, Zhejiang, china
Package Type: Paper Box
Supply Ability: 5000 Piece/Pieces per Week
MOQ: 100
Model Number: LT-40
Place of Origin: jiaxing, Zhejiang, china
Package Type: Paper Box
Supply Ability: 5000 Piece/Pieces per Week
MOQ: 100
Model Number: LT-84
Place of Origin: jiaxing, Zhejiang, china
Package Type: Paper Box
Supply Ability: 5000 Piece/Pieces per Week
MOQ: 100
Model Number: 160-2
Place of Origin: jiaxing, Zhejiang, china
Package Type: Paper Box
Supply Ability: 5000 Piece/Pieces per Week
MOQ: 10
Excellent for Electronics
Due to its exceptional electrical and shielding properties, aluminum is widely used in the production of process Chassis meant to house or protect electronic components. Its versatility and durability make it a top choice in the lean manufacturing industry. Aluminum is a highly conductive metal with the highest electrical conductivity-to-weight ratio among all metals. It is an ideal material for Chassis as it provides excellent RFI / EMI shielding and effectively controls ESD (electrostatic discharge). Additionally, aluminum is a great reflector of externally generated interference, particularly electromagnetic wavelengths of radio and radar.
Weight & Strength
Aluminum is a popular choice for constructing Chassis due to its high strength-to-weight ratio. This means that aluminum Chassis are not only lightweight but also strong. Compared to other materials used in Chassis construction, aluminum offers better fracture toughness, making it resistant to impacts, mechanical breakage, and propagation of fractures. Additionally, aluminum does not easily stress, tear, or crack.
Resistance to Corrosion
Corrosion is a real issue in the world of manufacturing. Maybe that's why so many experts choose aluminum process Chassis over alternative options because it's naturally resistant to corrosive substances like salt water. Aluminum is actually resistant to several substances that cause weathering and can even withstand long-term exposure to UV rays.
Resistance to Extreme Temperature Fluctuations
Aluminum is a versatile and reliable material that maintains consistent characteristics over a wide range of temperatures. It is not only strong and durable but also has a low coefficient of thermal expansion, which enables it to withstand higher temperatures without distortion. In cold weather, aluminum Chassis do not become brittle or fragile; on the contrary, their tensile strength increases without losing ductility. These features make aluminum an excellent choice in lean manufacturing.
High Safety
Aluminum is a highly versatile material that is non-toxic, odorless, tasteless, and non-absorbing. It is also non-sparking, non-magnetic, and non-flammable, making it ideal for use in a variety of specialized environments. For example, aluminum Chassis can be used in a variety of harsh and even sensitive environments, from manufacturing plants to sensitive areas like food prep locations with high sanitary standards. Additionally, aluminum is fully recyclable, which makes it an environmentally-friendly choice for many industries.
Heat Dissipation Properties
Aluminum is a popular choice for Chassis due to its superior thermal conductivity. It effectively and efficiently dissipates heat away from electronics and other equipment. Additionally, aluminum boasts a high reflectance to incoming radiated heat, such as sunlight, with a reflectivity of over 80%.
Custom-Designed Options
Custom Chassis are typically designed to be specific to a product or process. In order to create the perfect Chassis, our team works closely with clients to develop the concept or can use an already completed drawing. We have the expertise and knowledge to make your custom process Chassis a reality.
Types of Aluminium Chassis
Extruded
Extruded chassis are produced by pushing aluminum through a die to obtain a precise shape and profile and are ideal for components with consistent dimensions. Their accurate construction and sleek design make them well-suited for applications such as linear power supplies, amplifiers, and tight control units.
Cast
Made using casting techniques like die or sand casting, these chassis offer great strength and durability. Their capacity to handle complex shapes and designs renders them perfect for demanding applications and harsh environments where robust protection is essential. As a result, the impressive resilience of this enclosure has made them popular in industries that require dependable performance and long-lasting solutions.
Sheet Metal
Metal enclosures are formed by bending and shaping to achieve the desired design from thin aluminum sheets. They are preferred for their lightweight nature, affordability, and ease of customization.
Machined
Created using sophisticated CNC machining or milling techniques, machined enclosures can be tailored to meet exact dimensions and specifications. This type of enclosure is suitable for applications requiring strict tolerances and exceptional precision. These enclosures provide reliable performance in various industries and are popular for projects requiring high accuracy and durability.
Welded
These chassis consist of aluminum parts expertly fused through welding and boast a sturdy and long-lasting structure. They are often the go-to choice for applications that require enhanced strength and rigidity. With their remarkable durability, welded enclosures provide dependable protection and support across various projects.
Enclosures with Integrated Heat Sinks
Skillfully designed for efficient thermal management, these enclosures with integrated heat sinks feature built-in heat dissipation capabilities to manage the heat produced by electronic components. This maintains a stable temperature within the enclosure, promoting optimal performance and extended lifespan.
Modular
Composed of adjustable and swappable segments, these enclosures provide remarkable versatility in terms of customization. Modular enclosures are ideally suited for projects with dynamic requirements or those anticipating future growth, ensuring seamless adaptability and scalability as needed.
Waterproof
Waterproof aluminium chassis deliver exceptional protection against moisture and water ingress. They are designed to withstand harsh outdoor or damp environments, ensuring the safety and longevity of sensitive electronic components.
Hard Drives
Hard drives frequently contain critical data, so they need durable protection that can survive not just everyday falls and bumps, but potential water damage and high temperatures. At the same time, they're often used in professional settings that require an elegant, understated look-a specialty of extruded aluminum.
Audio Equipment
Anyone with a high-performance audio setup knows extruded aluminium chassis often protect some of the most essential equipment. From direct injection boxes to stereo receivers to rack-mounted audio effects, these enclosures form the backbone of numerous professional and hobbyist audio configurations.
Medical Devices
You'll often find devices medical professionals use to monitor patient vital signs and other important data enclosed in aluminium chassis. This is partially due to its electromagnetic shielding properties which helps defend medical devices against potentially dangerous RFI and EMI interference. However, it also illustrates another great benefit of aluminum: its antiseptic and easy-to-clean surfaces which can be a great fit for medical devices that must be cleaned after each use.
Machinery Control Panels
Control panels for industrial machinery need sophisticated, high-performance enclosures and extruded aluminum models are up to the challenge. Their resistance to dust, water, heat and other hazards is key for ensuring safe and effective equipment operation.
Junction Boxes
Extruded aluminium chassis can also serve as the junction boxes that protect our electrical infrastructure. The water and dust resistance offered IP66-rated design is critical for protecting sensitive electrical components and keeping power flowing when it's most important. The IP66 rating also signifies they're suitable for both indoor and outdoor use. Lastly, they're available with optional mounting flanges and removable end caps for an incredibly easy junction box solution.
New Technologies
As technological innovation continues to shape the 21st century business and scientific environment, we'll need enclosures that meet the performance specs required for new technological applications. Extruded aluminium chassis have the versatility, durability and style that makes them perfect for groundbreaking technologies and ensure they'll remain relevant to the technological landscape for years to come.
Design Considerations for Aluminium Chassis
Environmental conditions and corrosion mitigation
Account for humidity, temperature fluctuations, chemicals, and outdoor exposure. Apply anodization, coatings, or finishes to enhance corrosion resistance without compromising aesthetics.
Manufacturability and assembly efficiency
Balance functionality with ease of manufacture and assembly. Simplify designs, incorporate modular components, and use efficient fastening mechanisms to streamline production.
Customization and versatility
Embrace modularity and versatility to cater to diverse application requirements. Integrate interchangeable panels, modular components, and adaptable mounting solutions.
EMI grounding and bonding
Properly ground and bond enclosure components to minimize EMI risks. Ensure a low-impedance path for electrical currents to prevent unwanted interference.
Fastening and accessibility
Select appropriate fasteners and hinges for easy access to internal components during maintenance or repairs. Balancing security and accessibility ensures efficient servicing.
Impact resistance and durability
Optimize enclosure geometry to distribute impact forces and protect internal components. Use materials with high impact resistance in areas prone to physical stress.
Labels and Markings
Incorporate spaces for labels, logos, and user instructions on the enclosure's exterior. These are crucial for branding and user guidance.
Material selection
Aluminum alloy grades: Choose appropriate aluminum alloy grades based on mechanical properties, corrosion resistance, and weldability. Common choices include 6061 and 5052, but specific applications might require 6063 or 5083. Align alloy selection with the enclosure's intended use and environmental conditions.
Mechanical design for structural integrity
Perform finite element analysis (FEA) to assess stress distribution and identify weak points. Integrate structural reinforcements, ribs, and optimized wall thickness for superior strength under external forces.
Aesthetic considerations and brand identity
Enhance user satisfaction and brand recognition by focusing on aesthetics. Choose surface finishes, textures, and design elements that align with the brand's identity.
Cost-effectiveness analysis
Conduct thorough cost-benefit analyses to evaluate the justification for aluminium chassis. Consider material costs, manufacturing complexity, and long-term maintenance expenses.
Modular cable management
Design cable routing channels and clips to manage internal wiring neatly. Efficient cable management prevents interference and simplifies future modifications.
Noise reduction
Integrate sound-absorbing materials or design features to reduce noise generated by enclosed equipment. Addressing acoustic concerns is crucial, especially in applications where noise can be disruptive.
Environmental regulations and compliance
Familiarize yourself with industry-specific regulations & standards for materials, coatings, and finishes. The enclosure's design adheres to relevant compliance requirements.
Ventilation and cooling
Incorporate strategically placed ventilation slots or perforations to facilitate airflow. Ensure effective cooling without compromising the enclosure's protective properties.
Thermal expansion and contracting
Account for the coefficient of thermal expansion of aluminum to prevent issues arising from temperature changes. Design enclosure joints and fasteners to accommodate expansion and contraction without compromising structural integrity.
While aluminum attache case designs widely vary, most share common structural traits. Basic enclosure anatomy includes the cover/housing, frame, mounting points, and access panels.
The cover makes up the top portion of the enclosure. This removable section allows internal access once detached from the bottom frame. Covers may feature vent holes, transparent windows, or hinged access doors depending on requirements.
The frame forms the foundational shell for the entire assembly. This includes the enclosure bottom as well as any side and front/rear vertical profiles. Frames may be fabricated from aluminum sheets or extrusions fastened into shapes. The cover mounts to the frame.
Mounting flanges extend from the frame perimeter. These flat tabs contain holes for inserting fastener hardware to anchor the entire case to mounting racks, vehicles or other structures.
Access panels/doors allow partial disassembly for servicing internal components without fully detaching the entire cover. These save time for upgrades and maintenance.
Emphasis on Lightweight Design
One of the primary trends in aluminium chassis is an increased emphasis on lightweight designs to surpass the needs of industries that rely on transportation and portability. Emerging advances in engineering and fabrication processes will help lower the weight of aluminium chassis without compromising their integrity.
Sustainability
Sustainability is an increasingly important factor across industries, and aluminum enclosure manufacturers are becoming more conscious of the need for environmentally friendly enclosure solutions. As this protective solution evolves, there will be an increased focus on using recycled aluminum materials and creating enclosures following eco-friendly practices.
Enhanced Security
Security concerns present a major threat to many industrial applications, and the need for safe and secure solutions to protect aluminium chassis is vital. As the market develops, there will be an increased emphasis on providing enhanced protection and security for aluminium chassis.
Primary Differences Between the Extruded and Die Cast Aluminium Chassis
Cost
One of the significant differences between extruded aluminum electronic chassis and die cat chassis is price. The extruded chassis come at low prices compared to the die-cast ones because of the simplicity of the extrusion process. On the other hand, die-cast is expensive due to its specialized equipment.
Design
Design flexibility is another key difference between these two chassis. The die-cast enclosure excels in complex and intricate design, while the extruded chassis are known for simple design. The molds used in the die-cast chassis allow for precise dimensions. In contrast, the extruded chassis are made for those applications where intricate design is not a priority.
Usage
The usage of die-cast and extruded aluminum enclosure is different as well. The die-cast chassis, with their durability, are often preferred in demanding environments where protection against vibration and harsh elements is needed. Extruded chassis are better for less demanding applications where low cost with simple design is required.
Understanding Market Demand for Aluminium Chassis
Aluminium chassis are widely used in various industries such as electronics, communications, medical, and industrial automation. Understanding market demand is the first step to cost reduction; companies need to design Aluminium chassis that meet the needs of their target market. For example, metal project box enclosures require good heat dissipation and protection, while cheap electrical enclosures focus more on cost control and ease of manufacturing.
Design Optimization – Simplifying Structure
The complexity of the structure directly affects the production costs of Aluminium chassis. By simplifying the enclosure design, companies can effectively reduce processing difficulties, thereby lowering labor costs and processing time. For instance, using standardized aluminum profiles can reduce the number of customized components, minimizing material waste during production. Additionally, rational structural design can enhance the strength and stiffness of the enclosure, ensuring safety during use.
Material Selection – Cost-Effective Aluminum Alloys
The choice of materials will directly impact the cost of the enclosure. Companies should select high-cost performance aluminum alloys based on actual needs. For instance, 6061 and 5052 aluminum alloys demonstrate excellent strength and corrosion resistance while being relatively low-cost. Moreover, consider bulk purchasing strategies to further reduce material costs.
Production Processes – Choosing Efficient Machining Methods
Different machining methods during the manufacturing of Aluminium chassis can significantly affect costs. Companies can lower costs by selecting efficient production processes. For example, using CNC machines for machining may have a higher initial investment, but it can improve machining accuracy and reduce rework rates. Additionally, adopting batch production can further spread fixed costs, achieving economies of scale.
Designing for Maintainability – Lowering Maintenance Costs
Considering maintainability in the design of Aluminium chassis is also a crucial factor in reducing overall costs. By designing enclosures that can be easily disassembled and maintained, companies can effectively lower post-maintenance costs. For example, when designing electrical enclosures, reserving interfaces for easy connections and replacements not only enhances user experience but also reduces maintenance time and costs.
Optimizing Logistics and Supply Chain Management
Finally, optimizing logistics and supply chain management is key to reducing production costs for Aluminium chassis. By selecting reliable suppliers, companies can ensure material quality while lowering procurement costs. Furthermore, rationally scheduling production plans and logistics can reduce inventory costs and transportation expenses, enhancing overall operational efficiency.
Ultimate FAQ Guide to Aluminium Chassis
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